Incremental Profile Forming: Computer Vision System

I developed laser line sensor measurements and alignment methods for in-process monitoring of tube forming.

Incremental Profile Forming (IPF) shapes tubes through coordinated tool and tube motion. Reliable in-process geometry measurements are needed to improve the accuracy of the existing open-loop process.

What I built: I developed a measurement workflow using laser line sensors, checked sensor accuracy against known standards, established alignment procedures, and transformed local measurements into a shared reference frame. The work provides a foundation for process monitoring and future control.

Tools and methods: Laser line sensors, computer vision, sensor calibration, and coordinate transformations.

Select an image to view it at full size.

Back to projects