Research AMPL Triple Machine I lead the project and capstone team developing a hybrid forming, milling, and deposition machine, currently under construction. Owens Corning Science and Technology Center Internship I developed an unsupervised machine learning method to quantify shingle damage and guide impact-resistant roofing design. Incremental Profile Forming: Computer Vision System I developed laser line sensor measurements and alignment methods for in-process monitoring of tube forming. Incremental Profile Forming: Physics Modeling I developed and validated deformation models and characterized machine dynamics for Incremental Profile Forming. Projects Deterministic Keyhole-Collapse Detection I built deterministic keyhole-collapse detection from thermal-emission signals, with no training dataset or pretrained ML model. Layerview: 3D Print Inspection and Repair Built the core MATLAB processing and ICP registration pipeline for fringe-projection inspection and repair of 3D-printed parts. CFD of Polymer Flow and Melting in a 3D-Printer Nozzle I built the ANSYS Fluent pipeline and melting/solidification model to study PLA flow, heating, and nozzle design. Pore Closure in Additively Manufactured Titanium I independently built an Abaqus model to study how forming closes pores in printed Ti-6Al-4V and how much deformation remains after unloading. Senior Capstone Design Project: Formula SAE Test Bench I worked with a capstone team to design, build, and validate a differential test bench for Formula Buckeyes. Makeathon Solar Panel Project I helped build and test a solar-equipped model wind turbine in a team project that placed first at the 2023 Makeathon. Industrial Water Supply System Upgrade I replaced a failing industrial feedwater pump and reconfigured its piping without interrupting production. Animatronic Restoration I rebuilt mechanical and electrical systems to restore motion and lighting in BalletMet’s 12-foot animatronic nutcrackers. Cushman Scooter Restoration I restored a Cushman scooter through mechanical refurbishment, electrical redesign, and custom upgrades. Entrepreneurship The Original Coffee Pellet I tested and developed a process for turning spent coffee grounds into fuel pellets, advancing the concept to packaging.